Precision Dicing Saw DS830
DS830 precision dicing machine uses the DS-300 software control system, imported high-resolution lens and camera to enhance graphics alignment accuracy and efficiency. DS830 is applicable to the cutting process of silicon, PCB, ceramic, glass, lithium niobate, alumina and quartz.
Features
Graphical and simulative display of cutting process
Water and gas curtain employed to reduce cutting powder residue
Multi-angle water spray
Broken Blade Detector (BBD) option
Product Parameters
Specifications | ||
Configuration and performance | Workpiece size | Φ200mm | □180mm |
Groove depth | ≤4mm or customize | |
Table flatness | ±0.005mm/150mm | |
Alignment system | 80x straight light + ring light (40x 210x optional) | |
Spindle | Revolution speed range | 10000~50000 rpm |
Output power | 1.5kW(2.2kW optional) | |
X axis | Drive mode | Servo motor |
Max. stroke | 380mm | |
Stroke resolution | 0.001mm | |
Feed speed range | 0.1~400mm/s | |
Y axis | Drive mode | Step motor + grating closed-loop control system |
Max. stroke | 210mm | |
Stroke resolution | 0.0005mm | |
Single-step positioning accuracy | ≤0.003mm/5mm | |
Index positioning accuracy | ≤0.005mm/210mm | |
Z axis | Drive mode | Step motor |
Max. stroke | 30mm | |
Stroke resolution | 0.001mm | |
Repeatability accuracy | 0.002mm | |
Θ axis | Drive mode | DD motor |
Max. rotating angle | 380° | |
Angle resolution | 0.0002° | |
Basic specification | Power supply | Single phase, AC220V±10% |
Power consumption | 0.9kW (processing) | |
0.8kW (warming up) | ||
Compressed air | Pressure: 0.55~0.8Mpa; average flow rate: 350L/min | |
Cleaning water | Pressure: 0.2~0.4Mpa; flow rate 3.0L/min | |
Cooling water | Pressure: 0.2~0.4Mpa; flow rate 1.5L/min | |
Exhaust air rate | 1.8m3/min (ANR) | |
Overall dimensions W×D×H | 775mm×960mm×1650 mm | |
Weight | 600kg |
Production process
Environmental Conditions |
• Use clean, oil-free air (dew point below -15, residual oil: 0.1 ppm, and filtration rating: 0.01μm/99.5 % or more).
• Keep room temperature fluctuations within ±1℃ of the set value (Set value should be between 20℃ - 25℃), indoor humidity no more than 80% and no condensation.
• Keep cutting water and cleaning water 2℃ above room temperature (fluctuations within ±1℃). Keep temperature of cooling water the same as room temperature.
• The machines should be used in an environment, free from external vibration. Do not install machine near a ventilation opening, heat generation equipment or oil mist generating parts.
• This machine uses water. In case of water leakage, please install the machine on the floor with sufficient waterproofing and drainage treatments.
• Please follow the product manual of our company.
Certificate
Company profile
WTsensor is committed to providing you with optimal solutions for industrial products and industrial equipment!
Contact us
Nanjing Wotian Technology Co.,Ltd.
Website: www.wtsensor.com
Add: 5 Wenying Road, Binjiang Development Zone, Nanjing, 211161, China
Email: dr@wtsensor.com
Company advantage
Mass production
We have one production center in Nanjing and one production center in Anshan with 20,000㎡plant and 170 units of production equipments. The main annual capacity of sensors is about 2,000,000 pieces.
Imported equipments
We imported 20 sets of pressure controller and 150 units of testing ovens to our production line.
Informatization management
We have the information management system of CRM, PLM, ERP, MES and DINGDING etc.
Comprehensive testing
We have our own lab and testing equipment such as lightning stroke, surging, static electricity, vibration, high-low temperature impact test and helium mass-spectrum leak detection.